Our Services
Field balancing
High-speed separators mainly Alfa Laval and Tetra Pak but also double branding machines.
You might have replaced some major part of the bowl of your separator, this usually requires a rebalancing of the bowl. The shipping to a service center can be costly and the down time of the machine can be very long depending also on the lead time in the service center.
If I show up on site with my special instrument and all the knowledge from decades of experience the job is usually done within 2-4 days depending on local facilities etc.
The bowl will be balanced in its “own” frame and it's possible to get it specially fine tuned.
At the same time I can provide a frequency analyze of the whole machine like a rough condition control/check
Training
Supervising in balancing of high-speed separator bowls, both on site and in repair centers.Training in Repairs and repair methods of High-speed separators.Training and supervising on site in Major and Intermediate Service of Alfa Laval and Tetra Pak machines.Training of customer service staff and operators
Installation
If you're looking for an experienced and reliable partner to help you with your mechanical completion and commissioning needs, look no further than IHSS. We have years of experience in supervising the installation of separators and complete modules, as well as in mechanical completions and commissioning of machines and systems. We'll make sure that your equipment is up and running smoothly, so you can focus on your core business.
Supervising installation of AL and TP high speed separators and complete modules
The installation instructions are not always accurate and clear. I will support you on site.
Make sure all service areas, lifting devices etc. are correctly taken in consideration.
Check and mark all pipes and lines according to P&ID
Make sure all electrical connections are correct and with the right voltage.
Mechanical completions and commissioning of AL HSS machines and systems.
I/O tests
Check of all motors (DOR)
Water test
Production tests and optimisation.
Merco Service, installation supervising, start-up and commissioning.
Intermediate and Major service
Leveling checks
Correct belt tensioning procedures
Check of “Natural Position” of hanging rotor
Adjustment of Hydraulic power unit
Lubrication oil system check and adjustments
Spare lube unit check
I/O test
Water test
Product run
Machine Upgrades
Machine upgrades with After Sales Products, Alfa Laval and Tetra Pak.
Single outlet
Machine feet upgrade
Automation upgrades
Merco CH32 and CH38 upgrades.
Older CH-30 machines upgrade to CH-32 with up to 50 % increased capacity
Older CH 36 machines upgrade to CH-38 with up to 35 % increased capacity.
Repair Management
Supervising in repairs and repair methods.
How to read repair drawings with limits for adjustment and scrapping limits.
Welding procedures according to WPS
Repair shop layouts.
Balancing of “tricky” bowls after repair
Frame bearing location repairs
Process optimizations.
Specialist knowledge in Merco process optimization GT, MST, Primary and Clarifiers
Specialist knowledge on Decanter processes
Welding
We also provide advanced repair welding all according to Alfa Laval WPS
The parts sometimes need some repair welding. We do this both on site and in own shop
Advanced “double wall” frame repairs.
Reinforced cyclones
Erosion damage repairs
AL/ Nike Compression tool repairs.
Compression tool full refurbishment
Calibration
Tuning
We have an exchange system for the hydraulic jacks
Transport Service
Door-to-door transport service of machines, components and parts
Domestic (Sweden) and International (Europe)
Van up to 1 ton
Truck up to 9 tons
Air Courier service (Personal delivery)
24/7 online phone support.
You can call at any time and get support regarding service, troubleshooting and fault finding.